My new drill press was a big improvement over my old 8″ Delta. It has many great features and didn’t cost too much. But I soon noticed a problem.
I noticed something strange about the speed chart under the top belt cover. It represented a 5 tier pulley setup, but the drill actually has a 4 tier pulley. That made it impossible for me to determine the actual speed of the drill. I could still judge the relative speed, but not the actual speed and this really bugged me.
I needed a method to measure the speed of my drill press. I have an oscilloscope and I realized with a little rigging… I could use it to measure the speed of my drill.
First I coiled some wire on a nail.
I stuck a strong small magnet on the chuck and clamped the coiled nail near the chuck, so that the magnet would spin past the coils of the nail.
Eureka! Once I hooked up the coiled wire to the oscilloscope and turn on the drill press… The magnet induced a small current in the wire that appeared on my scope.
Now all I needed to do, was to employ my college degree (BSEE) and calculate the RPM of the drill.
I repeated the measurements for the entire range of the belts on the spindles. Then I graphed the results. It’s interesting to see how non-linear the graph is. I stuck the new chart on my drill and now I have a very exact reference for my drill speeds.
Pretty smart Alan. I would have just been annoyed that I did not know it.
I cruised to your site via a Google link to your shed design beneath your deck. I assumed that you were an engineer based on your ingenuity and attention to detail, the oscilloscope was a dead give away that you’re a fellow EE. Nice work, keep it up.
Awesome! Not even MacGyver would think about such thing =)